Low Profile Stretch Sensor for Soft Wearable Robotics

This paper presents a low profile stretch sensor for integration into soft structures, robots and wearables. The sensor mechanism uses a single piece of highly flexible and light weight optical fibre and is based on the notion that bending an optical fibre modulates the intensity of the light transmitted through the fibre, a technique often referred as macrobending light loss. In this arrangement, the optical fibre originates from sensor’s electronic unit, passes through a stretchable encasing structure in a macrobend pattern, and then loop back to the same unit resulting in a simplified electrical and optical design; the closed optical loop allows for no electronics at one end of the sensor making it safe for human robotics applications, and no optical interference with the external environment eliminating the need for complex conditioning circuitries. Of particular interest of the soft robotics community, the ability of this custom macrobend stretch sensor to flexibly adapt its configuration allows preserving the inherent softness and compliance of the robot which it is installed on. Our experimental results indicate that the optical fibre’s bending radius is the dominant design parameter for sufficiently complex patterns, a finding that can facilitate generalisation of the sensing methods across different scales. The measurement performance of the mechanism and its impact on the stiffness of the encasing structure is benchmarked against a custom calibration and testing system

Macrobend optical sensing for pose measurement in soft robot arms

This paper introduces a pose-sensing system for soft robot arms integrating a set of macrobend stretch sensors. The macrobend sensory design in this study consists of optical fibres and is based on the notion that bending an optical fibre modulates the intensity of the light transmitted through the fibre. This sensing method is capable of measuring bending, elongation and compression in soft continuum robots and is also applicable to wearable sensing technologies, e.g. pose sensing in the wrist joint of a human hand. In our arrangement, applied to a cylindrical soft robot arm, the optical fibres for macrobend sensing originate from the base, extend to the tip of the arm, and then loop back to the base. The connectors that link the fibres to the necessary opto-electronics are all placed at the base of the arm, resulting in a simplified overall design. The ability of this custom macrobend stretch sensor to flexibly adapt its configuration allows preserving the inherent softness and compliance of the robot which it is installed on. The macrobend sensing system is immune to electrical noise and magnetic fields, is safe (because no electricity is needed at the sensing site), and is suitable for modular implementation in multi-link soft continuum robotic arms. The measurable light outputs of the proposed stretch sensor vary due to bend-induced light attenuation (macrobend loss), which is a function of the fibre bend radius as well as the number of repeated turns. The experimental study conducted as part of this research revealed that the chosen bend radius has a far greater impact on the measured light intensity values than the number of turns (if greater than five). Taking into account that the bend radius is the only significantly influencing design parameter, the macrobend stretch sensors were developed to create a practical solution to the pose sensing in soft continuum robot arms. Henceforward, the proposed sensing design was benchmarked against an electromagnetic tracking system (NDI Aurora) for validation

Modular integration of a 3 DoF F/T sensor for robotic manipulators

Robot assisted surgery and minimally invasive robotic surgery inherently entail that the hands of the surgeon indirectly interact with the patient tissues and organs even if the operator is out of the affected body. Hence, transferring sensor information from the inside of the patient to the outside of the surgeon may certainly improve the perception of the robotic enduser. To this aim – within the EU framework of the STIFF-FLOP project (STIFFness controllable Flexible and Learnable Manipulator for Surgical Operations), we developed a novel design of miniaturized and magnetic resonance compatible sensors for force and torque real-time measurements in robotic surgery. The sensor design has a hollow shape, whose geometry allows its integration and embedding within snake-like surgical robots and modular devices. According to typical requirements and specifications of a surgical procedure, the sensor operates in a range of force and torque of 0-5 N and 0-5 N⋅cm, respectively. Due to a customized tool and calibration procedure, an error of less than 15% of sensor range can be obtained. This novel transducer may advance force and haptic feedback in robot assisted and minimally invasive surgeries

Image-based Optical Miniaturized Three-Axis Force Sensor for Cardiac Catheterization

In order to determine the cause of and to treat an abnormal heart rhythm, electrophysiological studies and ablation procedures of the heart, sensorized catheters are required. During catheterization, force sensors at the tip of the catheter are essential to provide quantitative information on the interacting force between the catheter tip and the heart tissue. In this study, we are proposing a small sized, robust, and low-cost three-axis force sensor for the catheter tip. The miniaturized force sensor uses fiber-optic technology (small sized multi-cores optical fiber and a CCD camera) based on image processing to read out the forces by measuring light intensity which are modulated as a function of the applied force. In addition, image processing techniques and a Kalman filter are used to reduce the noise of the light intensity signals. In this paper, we explain the design and fabrication of our three-axis force sensor and our approach for reducing noise levels by applying a Kalman filter model, and finally discuss the calibration procedure. Moreover, we provide an assessment of the performance of the proposed sensor

Three-Axis Fiber-Optic Body Force Sensor for Flexible Manipulators

This paper proposes a force/torque sensor structure that can be easily integrated with a flexible manipulator structure. The sensor’s ring-like structure with its hollow inner section provides ample space for auxiliary components, such as cables and tubes, to be passed through and, hence, is very suitable for integration with tendon-driven and fluid-actuated manipulators. The sensor structure can also accommodate the wiring for a distributed sensor system as well as for diagnostic instruments that may be incorporated in the manipulator. Employing a sensing approach based on optical fibers as done here allows for the creation of sensors that are free of electrical currents at the point of sensing and immune to magnetic fields. These sensors are inherently safe when used in the close vicinity of humans and their measuring performance is not impaired when they are operated in or nearby machines such as magnetic resonance imaging (MRI) scanners. This type of sensor concept is particularly suitable for inclusion in instruments and robotic tools for minimally invasive surgery (MIS). The paper summarizes the design, integration challenges and calibration of the proposed optical three-axis force sensor. The experimental results confirm the effectiveness of our optical sensing approach and show that after calibrating its stiffness matrix, force and momentum components can be determined accurately

A Contact Force Sensor based on S-shaped Beams and Optoelectronic Sensors for Flexible Manipulators for Minimally Invasive Surgery (MIS)

Flexible, highly articulated robotic tools can greatly facilitate procedures in which the operator needs to access small openings and confined spaces. Particularly, in the context of robotic-assisted minimally invasive surgery (RMIS), the application of such manipulation tools can be significantly beneficial in preventing unnecessary interactions with sensitive body organs by which reducing patient’s recovery time when compared with conventional methods. However, these systems usually lack tactile feedback and are not able to perceive and quantify the interactions between themselves and soft body organs. This deficiency may result in damaging the organs due to unwanted excessive force applied. To this end, we introduce a contact force sensor based on three 'dyadic-S-shaped' beams and three optoelectronic sensors. The modular design of a flexible manipulation system described as part of this paper allows ready integration of a series of the proposed sensors within its structure. The sensor uses our novel sensing principle for measuring contact forces. The strategic employment of custom sensor structure and the optoelectronic components fulfill our design objectives which has been focused on the creation of a modular, low-cost, low-noise (electrically) with large voltage variation, without the need for an amplifier, through a simple fabrication process for MIS. Our experimental results, following a very simple calibration processes show the average errors of Fx (+19.37%±0.82, -18.32%±2.06) and Fy (+18.56%±1.69, -17.00%±1.32), and the average RMS errors of Fx (0.12N±0.0067) and Fy (0.11N±0.0032) in the measurement of force values within the range of -4 to 4 N

A Three-Axial Body Force Sensor for Flexible Manipulators

This paper introduces an optical based three axis force sensor which can be integrated with the robot arm of the EU project STIFF-FLOP (STIFFness controllable Flexible and Learnable Manipulator for Surgical Operations) in order to measure applied external forces. The structure of the STIFF-FLOP arm is free of metal components and electric circuits and, hence, is inherently safe near patients during surgical operations. In addition, this feature makes the performance of this sensing system immune against strong magnetic fields inside magnetic resonance (MR) imaging scanners. The hollow structure of the sensor allows the implementation of distributed actuation and sensing along the body of the manipulator. In this paper, we describe the design and calibration procedure of the proposed three axis optics-based force sensor. The experimental results confirm the effectiveness of our optical sensing approach and its applicability to determine the force and momentum components during the physical interaction of the robot arm with its environment

Anchoring like octopus: Biologically inspired soft artificial sucker

This work was partly supported by the Seventh Framework Programme of the European Commission under grant agreement 287728 in the framework of EU project STIFF-FLOP